AeroformTM  

A structured crown‑channel system that creates a defined internal airflow corridor in both open‑vent and closed‑vent helmet designs.
 

The system installs as a drop‑in crown replacement, using the same attachment points and leaving all side, ear, and jaw pads untouched. It fits existing helmet shells without requiring changes to tooling, moulds, or certification, making it simple for manufacturers to adopt across both open‑vent and closed‑vent helmet designs.

The Problem

Most helmet ventilation relies on passive gaps between pads. These gaps are inconsistent, unpredictable, and rarely form a continuous path from intake to exit. Without a defined internal corridor, air stalls inside the upper‑interior and heat becomes trapped instead of being moved out.

The Solution

Traditional helmet interiors use multiple independent pads across the upper interior, each with its own shape, spacing, and gaps. Aeroform replaces this with a simple, organised upper‑interior structure that forms a defined internal corridor. This corridor allows air to move more predictably through the vents already built into the shell, creating a cleaner internal environment and a more consistent feel at the top of the head.

How It Works

Aeroform replaces the irregular upper‑crown layout normally found inside helmets. This organised layout forms a defined internal corridor that aligns with the vents already built into the shell, allowing air to move more predictably through the helmet. The structure also helps the helmet settle more evenly on the head by reducing pressure concentration at the crown.

Benefits

Players experience a more consistent and comfortable feel at the top of the head thanks to the organised crown‑channel structure. The defined upper‑interior layout helps the helmet settle more naturally, reducing pressure concentration and improving overall stability. Manufacturers gain these benefits without altering the helmet shell, vent positions, or existing certification pathways

Compatibility

Modern helmet interiors share a broadly similar upper‑crown architecture, allowing the structured crown‑channel system to fit without changes to the shell, vent pattern, or certification pathway. Because Aeroform replaces only the upper‑crown padding, it adapts naturally to different liner arrangements and vent positions, letting manufacturers maintain their existing fit profiles and production methods while adding a more organised internal structure.

Contact / Licensing

For licensing and manufacturer enquiries, please reach out via email. All technical information, integration details, and reference materials are provided through written communication.

alan@aeroformairflow.co